Manufacturing Process
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Mastering Precision Casting
Precision Engineering from
Wax to World-Class Castings
The following images illustrate the meticulous casting at Nikoo Precision Cast. We dedicate every effort to enhancing eficiency and precision at every stage. By continuously advancing our expertise and applying the latest
industry knowledge, we ensure a seamless and high-quality manufacturing experience.
01
Wax Pattern Injection
High-grade wax is injected into precision aluminum dies.
02
Pattern Inspection
Each wax pattern undergoes detailed visual and dimensional inspection.
03
Tree Assembly
Wax patterns are arranged around a central wax runner system.
04
Coating
Wax assemblies are coated with ceramic slurry and silica layers.
05
De-Waxing
Ceramic shells are placed in a steam autoclave for wax removal.
06
Metal Pouring
Induction-melted alloys are carefully cast into pre-heated ceramic molds.
07
Laboratory Analysis
Precision aluminum dies are injected with high-grade wax.
08
Knockout
Ceramic shells are removed using vibration and knockout equipment.
09
Fettling
Castings are removed, finished, ground, and shot blasted.
10
Heat Treatment
Castings undergo controlled heat treatment cycles.
11
Machinery
Modern machinery ensures precision, consistency, and quality in every casting.
12
Final Inspection
Precision aluminum dies are injected with high-grade wax.
